Roll Compactor Machine
Roll Compactor Machine
Nemarit Engineering Pvt. Ltd. is a leading manufacturer and supplier of Roll Compactor Machines, engineered for efficient dry granulation of pharmaceutical powders without the use of liquid binders. Our Roll Compactor Machines are designed to deliver uniform granule size, improved material flow, and enhanced tablet compression efficiency, making them ideal for the pharmaceutical, nutraceutical, herbal, food, and chemical industries.
Manufactured using premium-grade SS 304 and SS 316 stainless steel, our Roll Compactor Machines are built in compliance with GMP standards to ensure hygienic operation, easy cleaning, corrosion resistance, and long-lasting performance. Equipped with advanced compaction technology and precision control systems, our machines provide consistent granule quality, reduced material wastage, and high production efficiency.
Features
- Roll Compactor KSD-RC 200/50, 200/75 & 200/100 are GMP Models & 200/150, 200/200 are Standard Models (can be supplied as GMP at extra cost).
- Very compact design available in Plain, Water Jacketed or Flameproof Model.
- Screw is driven through VFD. Safety slipping clutch between gearbox and feed screw.
- Rolls drive through twins shaft gearbox with speed drive unit coupled to it using coupling, which ensures synchronization of the rolls with a steady torque loading.
- Pre-densifier screw comprises of cylindrical or conical shape, which is well polished and made of AISI SS-304 quality material – SS 316 optional.
- Compacting rolls sleeves are made out of tool steel, hardened to 55 HRC approximately, and are keyed in to shafts and thus protected against axial slipping by thrust plates and bolts.
- The feed screw assembly can be lifted by hand-operated hydraulic pump. This facilitates ease in cleaning.
- Scrapper assembly also designed to dismantle for ease of cleaning.
- Pre-compression chamber guides the powder without any slippage or leakage.
- A separate panel board which consist all controls and indicators of the compactor are permanently built in namely, on/off rolls, on/off feed screw, main switch, forward/reverse switch, ammeters for rolls and feed screw and emergency stop to avoid short circuit or fire hazard at the time of cleaning with water.
Water Jacketing System to be used considering the below points:
- Water should enter in the water-jacketing system with gravitational force and the inlet of water must be parallel to it.
- The force of inlet water should not be high, it must be normal.
- The volume of inlet and outlet should be equal it means if outlet volume is one liter in 10 min. then inlet volume should not increase than 1 liter in 10 minutes.
- Force of inlet water should be controlled through appropriate valve between inlet of water- jacketing system and your source of water supply.
- Outlet water from water-jacketing system must not be re-circulated to avoid backpressure to the seals and it should go to drain only.
- Always supply raw water to the water-jacketing system as it is require maintaining the temperature between two rolls while compaction.
- Don’t supply chilled water as it will condensed to rolls and shafts because the area, where the machine will be installed, will be air conditioned and also Rh must be maintained.
- If above points are considered and implemented during the installation of the machine, the problem of leakage from the water-jacketing system should not occur.
Specifications
| Model | KSD-RC-200/50 | KSD-RC 200/75 | KSD-RC 200/100 | KSD-RC 200/150 | KSD-RC 200/200 |
|---|---|---|---|---|---|
|
Output |
20 to 60 Kg/Hr.* |
75 to 100 Kg/Hr.* |
100 to 250 Kg/Hr.* |
100 to 350 Kg/Hr. |
150 to 400 Kg/Hr. |
|
Roll size |
Ø 200 mm x 50 mm Width |
Ø 200 mm x 75 mm Width |
Ø 200 mm x 100 mm Width |
Ø 200 mm. x 150 mm Width |
Ø 200 mm. x 200 mm Width |
|
Roll Surface (Selection depends upon material characteristics) |
Corrugated
Plain Knurled Briquetted |
Corrugated
Plain Knurled Briquetted |
Corrugated
Plain Knurled Briquetted |
Corrugated
Plain Knurled Briquetted |
Corrugated
Plain Knurled Briquetted |
|
Roll Speed (Step Pulley Drive) |
5 to 25 RPM |
5 to 25 RPM |
5 to 25 RPM |
5 to 25 RPM |
5 to 25 RPM |
|
Feed Screw Speed
(Through Mechanical Variator)
|
10 to 60 RPM |
10 to 60 RPM |
10 to 60 RPM |
10 to 60 RPM |
10 to 60 RPM |
|
Roll Drive Motor |
5 HP/ 960 RPM/ 3 Ph.
|
5 HP/ 960 RPM/ 3 Ph.
|
5 HP/ 960 RPM/ 3 Ph.
|
10 HP/ 960 RPM/ 3 Ph.
|
10 HP/ 960 RPM/ 3 Ph.
|
|
Feed Screw Drive Motor |
2 HP / 1440 RPM / 3 Ph.
|
2 HP / 1440 RPM / 3 Ph.
|
2 HP / 1440 RPM / 3 Ph.
|
3 HP / 1440 RPM / 3 Ph.
|
3 HP / 1440 RPM / 3 Ph.
|
* Depending on the material characteristics.
Interested in Our High - Quality
Granulator ?
At Nemarit Engineering, we design and manufacture advanced pharmaceutical processing equipment that delivers superior performance, durability, and precision. Connect with us for quotation or need assistance of your Industrial requirements ?
Precision Equipment. Trusted Quality. Superior Results.
Nemarit Engineering specializes in manufacturing world-class pharmaceutical machinery, including Oscillating Granulators, Ribbon Blenders, Roll Compactors, High-Speed Sifters, Colloid Mills, and Multi Mills.
- Serve to Specific Applications
Pharma Industries
Food Industries
Chemical Industries
Nutraceuticals Industries
Cosmetic Industries
Paint & Coating
Spices & Condiments
Ceramic & Minerals
Your Trusted Partner in Pharma Machinery.
Nemarit Engineering provides world-class pharmaceutical machinery built to enhance productivity, quality, and operational efficiency.
10-11, Umiya Estate, B/h Bharat Party Plot, Amraiwadi, Ahmedabad, Gujarat - 380026